{"id":7701,"date":"2023-04-26T16:01:06","date_gmt":"2023-04-26T14:01:06","guid":{"rendered":"https:\/\/www.maestriforni.it\/?post_type=news&#038;p=7701"},"modified":"2023-04-26T16:08:37","modified_gmt":"2023-04-26T14:08:37","slug":"efficient-production-the-automation-of-our-industrial-furnaces","status":"publish","type":"news","link":"https:\/\/www.maestriforni.it\/en\/magazine\/efficient-production-the-automation-of-our-industrial-furnaces\/","title":{"rendered":"Efficient production: the automation of our industrial furnaces"},"content":{"rendered":"<p>The design of a furnace or a machine <strong>cannot be separated from the analysis of the automation to be integrated<\/strong>, to develop a project that includes <strong>all the elements to achieve the customer&#8217;s objective<\/strong> and, at the same time, <strong>simplify the workflow<\/strong>.<\/p>\n<p>Here are some of the <strong>advantages<\/strong> of the automation we can implement in our solutions.<\/p>\n<p><strong>Simplification of production process management<\/strong><\/p>\n<p>The reheating process has numerous parameters to monitor: thanks to automation, we can integrate <strong>a software that takes charge of all the variables to be monitored and intervenes in emergency situations<\/strong>.<\/p>\n<p>This allows a single operator to work on several machines, <strong>reducing the risk of human error and streamlining activities<\/strong>.<\/p>\n<p><strong>Optimizing performance as required<\/strong><\/p>\n<p>With our automation systems it is possible to have <strong>a complete and periodic overview of machine performance<\/strong>, so that the health of the production line can be identified according to mathematical models.<\/p>\n<p>In addition, the automations make it possible to <strong>monitor productivity in relation to consumption data<\/strong>, to have plant performance under control in order to evaluate and draw up production costs according to expected quality.<\/p>\n<p>The ability to easily cross-check data makes it possible to <strong>assess the economic effort, energy efficiency and use of resources required<\/strong> to achieve a given goal.<\/p>\n<p>All of this can be <strong>integrated with digital factory planning and supervision systems<\/strong>, making such <strong>decisions automatic and based on statistical data<\/strong>.<\/p>\n<p>Some of the <strong>parameters<\/strong> that can be monitored are:<\/p>\n<ul>\n<li>tooling times<\/li>\n<li>downtime<\/li>\n<li>alarms<\/li>\n<li>active maintenance monitoring<\/li>\n<li>active operator code<\/li>\n<li>gas consumption<\/li>\n<li>electricity consumption<\/li>\n<li>pieces per minute<\/li>\n<li>kg\/h<\/li>\n<li>pieces per day<\/li>\n<li>heating optimisation indicator<\/li>\n<\/ul>\n<p><strong>Operator presence only required in the loading area<\/strong><\/p>\n<p>Through automation, the processes of adjusting load and production rate can be linked to an item number: this allows the machine to adjust itself, <strong>limiting the presence of the operator to the loading area of the machine and thus increasing the level of safety<\/strong>.<\/p>\n<p><strong>Total and remote control of the workflow<\/strong><\/p>\n<p>Thanks to automated supervision systems and the presence of all the parameters digitized and available remotely, it is possible to have <strong>an accurate and constant monitoring of the production process<\/strong>, so as to <strong>intervene promptly in the event of problems or machine downtime<\/strong>.<\/p>\n<p>The systems record events and working parameters <strong>24 hours a day<\/strong>, which are always available and can be consulted conveniently from the computer.<\/p>\n<p><strong>Easy-to-set heating curve <\/strong><\/p>\n<p>Setting up a <strong>heat cycle<\/strong> should be simple and intuitive, which is why it is useful to have software to help you do this job.<\/p>\n<p>Thanks to automation, it is in fact sufficient to <strong>draw the desired heating curve on the machine panel <\/strong>and set a few immediately comprehensible working parameters to create a new program, which can be easily consulted and is clear to all operators.<\/p>\n<p>These are just some of the advantages that can be obtained by integrating automation into the furnaces and machines we produce: <strong>if you want to find out what we can do for your project, <a href=\"\/contacts\" target=\"_blank\" rel=\"noopener\">contact us!<\/a><\/strong><\/p>\n<p>&nbsp;<\/p>\n<p style=\"text-align: center;\"><img loading=\"lazy\" decoding=\"async\" width=\"1029\" height=\"579\" class=\"alignnone wp-image-7706 size-full\" style=\"width: 100%;\" src=\"https:\/\/www.maestriforni.it\/wp-content\/uploads\/2023\/04\/foto-automazione-middle-1.png\" srcset=\"https:\/\/www.maestriforni.it\/wp-content\/uploads\/2023\/04\/foto-automazione-middle-1.png 1029w, https:\/\/www.maestriforni.it\/wp-content\/uploads\/2023\/04\/foto-automazione-middle-1-300x169.png 300w, https:\/\/www.maestriforni.it\/wp-content\/uploads\/2023\/04\/foto-automazione-middle-1-1024x576.png 1024w, https:\/\/www.maestriforni.it\/wp-content\/uploads\/2023\/04\/foto-automazione-middle-1-768x432.png 768w\" sizes=\"(max-width: 1029px) 100vw, 1029px\" \/><\/p>\n<h6 style=\"text-align: center;\"><em>Screenshot from our monitoring software<\/em><\/h6>\n","protected":false},"featured_media":7703,"menu_order":0,"template":"single-news.php","format":"standard","meta":[],"categorie_news":[353],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v21.6 - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Efficient production: the automation of our furnaces | Di Massa S.r.l. | Warehouse systems<\/title>\n<meta name=\"description\" content=\"Manufacturing an industrial furnace is much more than building a high-performance piece of equipment. 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